Logo

Delivering high-performance gears for compact electric engine actuators

Automotive brands are under pressure to comply with vehicle emission regulations. More OEMs are leveraging electric engine actuators that improve fuel efficiency. Yet, finding material solutions ideal for producing thin and reliable actuator gears is a challenge.

OEMs require actuators that are highly durable, and sufficiently compact to fit in the vehicle’s engine bay. For engine actuator suppliers, this means developing parts using material solutions that respond to customers’ design and performance requirements. A key challenge to meeting these needs is finding a material suitable for producing small-sized gears that fit into compact actuator designs and operate well in high-temperature under-the-hood conditions. Envalior’s Stanyl PA46 is a best-in-class polyamide ideal for most demanding actuator requirements.

Understand why Stanyl® PA46 is a proven automotive actuator solution

Polyphthalamides (PPA) and PA66 traditionally used to manufacture gears aren’t often durable enough for compact actuator gears. While additional design effort can strengthen the material, these processes are expensive and result in bulky gears. 

Stanyl® PA46, an industry-leading high-temperature aliphatic polyamide, has been used in the automotive industry for over 20 years and offers:

  • Best-in-class thermal, creep and fatigue resistance
  • Outstanding durability in high torque applications
  • Excellent mechanical performance preventing gear failure
  • Inherent wear and friction properties eliminating the need for material enhancing additives
  • Superior flow properties enhancing design flexibility
  • Up to 40% less material required for molding gears

Browse actuator applications

coolant system_m_342_1.jpg
Loading...
Coolant valve actuator gears

Automotive

Higher torque and durability performance than PPA and PA66;Allows more compact actuator design and weight savings;Comparable performance to specialize...

Image not found
Turbo actuators

Automotive

Higher torque and durability performance than PPA and PA66;Allows more compact actuator design and weight savings;Comparable performance to specialize...

electric throttle control_m_339_1.jpg
Loading...
Electronic throttle control actuators

Automotive

Higher torque and durability performance than PPA and PA66;Allows more compact actuator design and weight savings;Comparable performance to specialize...

Image not found
Exhaust gas recirculation actuator gears

Automotive

Higher torque and durability performance than PPA and PA66;Allows more compact actuator design and weight savings;Comparable performance to specialize...

High performance plastics in automotive actuator application

Automotive actuators are evolving to meet the growing demands of modern vehicles, from internal combustion engines to hybrid and fully electric systems. This whitepaper explores how high performance plastics contribute to more reliable actuator designs, reduced system weight, improved noise and vibration performance, and greater cost efficiency. Learn how advanced materials are supporting the next generation of mobility.

Explore Envalior grades for engine management actuators

50% Glass Fiber Reinforced

Stanyl® TW278F10

Stanyl® is our high-performance polyamide 46 used for applications in automotive, E&E, gears and outdoor power equipments.

  • check_circle

    50% Glass Fiber Reinforced

  • check_circle

    Heat Stabilized

  • check_circle

    Wear and Friction Modified

30% Glass Fiber Reinforced

Stanyl® TW241F6

Stanyl® is our high-performance polyamide 46 used for applications in automotive, E&E, gears and outdoor power equipments.

  • check_circle

    30% Glass Fiber Reinforced

  • check_circle

    Heat Stabilized

  • check_circle

    Lubricated

30% Glass Fiber Reinforced

Stanyl® TW271F6

Stanyl® is our high-performance polyamide 46 used for applications in automotive, E&E, gears and outdoor power equipments.

  • check_circle

    30% Glass Fiber Reinforced

  • check_circle

    Heat Stabilized

  • check_circle

    Wear and Friction Modified

50% Glass Fiber Reinforced

Stanyl® TW241F10

Stanyl® is our high-performance polyamide 46 used for applications in automotive, E&E, gears and outdoor power equipments.

  • check_circle

    50% Glass Fiber Reinforced

  • check_circle

    Heat Stabilized

  • check_circle

    Lubricated

60% Glass Fiber Reinforced

Stanyl® TW241F12

Stanyl® is our high-performance polyamide 46 used for applications in automotive, E&E, gears and outdoor power equipments.

  • check_circle

    60% Glass Fiber Reinforced

  • check_circle

    Heat Stabilized

  • check_circle

    High Flow

  • check_circle

    Good or high flow