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How to reduce the risk of stress cracks in PBT-overmolded metal parts

Metal and PBT are ideal partners in overmolded metal conductors, such as those found in the powertrains of electric vehicles. However, for engineers frequent and abrupt temperature changes put this “material marriage” to the test. Stress cracks can form, leading to defects in entire assemblies. PBTs with high elongation at break, hydrolysis resistance, and heat resistance from our Pocan® XHR range enable you to minimize this risk. This is demonstrated by the mounting frame for a clutch transmission.

BlogPublished on 11 May 2026
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New PBT from Envalior, debuting at K 2025 & the Battery Show North America, sets standard for high-voltage applications

Envalior has introduced Pocan® BFN4232ZHR S1, a halogen-free flame-retardant PBT that combines the strengths of PBT and polyamide 6/66. It offers dimensional stability, low electro-corrosion, and strong electrical insulation at high temperatures, along with hydrolysis resistance, creep resistance, and at break comparable to polyamide.

Press ReleasePublished on 8 October 2025
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Envalior showcases electrolyte additive & plastic solutions at the European Battery Show

Envalior, a leading manufacturer of high-performance plastics, will showcase electrolyte additive and plastic solutions that significantly improve the safety, performance and lifespan of electric vehicle (EV) batteries and associated electronics at its stand, B05 (Hall 9), at the Battery Show Europe. Europe's largest trade fair and conference for battery manufacturing and technology will take place at Messe Stuttgart from June 3 to 5, 2025.

Press ReleasePublished on 2 June 2025
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Envalior showcases sustainable materials at “Plastics in E&E Applications” SKZ conference

Envalior, a global leader in engineering materials, will showcase sustainable thermoplastics, along with a new halogen-free flame-retardant PBT at Booth #1 during the “Fuse Box Meets Dryer – Plastics in E&E Applications” conference organized by the South German Plastics Center (SKZ). The conference, which focuses on material innovations for global trends, including  electromobility, autonomous driving, 5G mobile communications, and more, will be held  May 14 - 15, 2025, at the Vogel Convention Center in Würzburg, Germany.

Press ReleasePublished on 13 May 2025
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Envalior presents high performance thermoplastics for the mobility of the future at the PIAE conference

Envalior will present its latest materials innovations, focusing on electromobility, lightweighting, sustainability, and safety and comfort, at the Plastics in Automotive Engineering (PIAE) conference organized by the Association of German Engineers (VDI), March 26 and 27 in Mannheim, Germany.

Press ReleasePublished on 25 March 2025
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Envalior showcases safer, lighter, more sustainable engineering materials at Plástico Brasil 2025

Press ReleasePublished on 18 March 2025